Paper roll convey machine design

📍 Duration / Institution

Feb – Apr 2025, University of Pittsburgh

Tags

Mechanical System Integration

Product Coordination

Cost Optimization

Situation + Task

Develop a heavy-duty paper roll transfer system for industrial use. The challenge was to ensure smooth torque transmission, mechanical stability, and cost efficiency, especially at the 90° transfer point.

⚙️ Action

  • Created free body diagrams (FBDs) and outlined force transmission logic.

  • Led the power screw system design and performed both static and dynamic analysis using Python, including buckling verification and self-locking conditions.

  • Researched and selected commercial components to meet design specifications.

  • Integrated SolidWorks models of gear and bearing assemblies from teammates into a complete 3D system, ensuring seamless function and proper torque path.

📈 Result

  • Delivered a final engineering report and full CAD model, which was praised for balancing cost and performance.

  • Meeting the safty factor >2.

  • Demonstrated improved system efficiency while staying within budget constraints, reduce total cost by 30%.

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Trebuchet Launch Case

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Motor Redesign