Pyro poncho

📍 Duration / Institution

Sep 2025, Make-a-thon, University of Pittsburgh

Tags

Producti Design & Prototyping

Human Factors Engineering

Rapid Iteration

Situation + Task

The 36-hour Pitt Makerspace Make-a-thon offered three design tracks: enhancing education for disabled students in college, smart community, and disaster recovery/relief. Our four-person team chose the disaster recovery and relief track, narrowing the focus to personal-level protection in emergencies.

The task was to design and prototype a wearable safety solution that could provide mobility, protection, and visibility under hazardous conditions.

⚙️ Action

  • Designed a modular fire-proof poncho prototype that integrates multiple safety functions for individual use in disaster scenarios.

  • Created sketches and rapid prototypes using sewing machine for fabrics and soldering for electronic devices in the Pitt Makerspace to validate ergonomics and usability.

  • Added sewn-in mittens for secure grip and protection while navigating debris.

  • Incorporated a mask with a portable fan to support breathing in low-air-quality environments.

  • Built-in eye protection and LED lights to improve visibility and ensure users can both see and be seen in dark or dusty conditions.

📈 Result

  • Delivered a working prototype within 36 hours, demonstrating a multi-functional wearable that enhances personal safety and mobility in emergency conditions.

  • Awarded First Place in the Pitt Makerspace Make-a-thon, recognized for innovation, feasibility, and user-focused design.

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