Phone Glass Strength Testing

📍 Duration / Institution

Sep – Dec 2025, University of Pittsburgh

Tags

Mechanical Measurement

Sensor Design & Calibration

Data Acquisition

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Situation + Task

This course project focused on evaluating the ultimate breakage stress of smartphone glass screens. The objective was to design and construct a custom force-sensing system to measure impact-induced strain during a ball drop test, and to compare the measured strength of an aftermarket replacement iPhone screen against expected specifications.

⚙️ Action

  • Designed a strain gage–based sensing system, optimizing gage placement using bending theory and anticipated impact loading.

  • Assembled and wired strain gages into a Wheatstone bridge with amplification and filtering to achieve stable signal capture during transient impacts.

  • Developed and calibrated a MATLAB-based data acquisition workflow, incorporating FFT analysis and signal conversion.

  • Performed controlled ball drop tests on phone glass and converted measured signals into stress values at failure.

📈 Result

  • Successfully quantified the ultimate breakage stress of phone glass and validated the experimental results against theoretical expectations, demonstrating a complete workflow from sensor design to impact testing and data analysis.

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Strainer Redesign

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Pyro Poncho